Inlet Thread: G1/2-14
Outlet Thread: M12X1.25
Gauge Connection Thread: G1/8x28
Dip Tube Thread: G1/4x19
Typical scenarios:
Ladder hits sprinkler head during renovation
Forklift hits ceiling sprinkler head while carrying goods
Identification features:
Sprinkler head glass tube is broken or metal components are deformed
Preventive measures: Install a protective cover under the sprinkler head, and use concealed sprinkler heads in high-risk areas (such as warehouses)
Typical scenarios:
Heat accumulation in kitchen exhaust duct (high temperature sprinkler head is not used)
Electric welding operation does not isolate the sprinkler area
Key data:
Ordinary sprinkler head (68℃) vs high temperature sprinkler head (93℃/141℃)
Preventive measures: Kitchens, boiler rooms and other areas must install high temperature rated sprinkler heads, and cover the surrounding sprinkler heads with fireproof cloth before hot work
Typical scenarios:
Acidic gases in chemical workshops corrode glass tubes
Humid environment causes metal parts to rust
Identification features:
Nozzle leakage, discoloration of glass tubes, metal rust
Preventive measures: Use epoxy-coated nozzles in corrosive environments, and use pH test paper to detect acid and alkali residues on the nozzle surface every quarter
Typical scenarios:
Sudden start and stop of water pumps or rapid closing of valves
Pipeline pressure fluctuations exceed the design value (>12bar)
Consequences:
Pipeline vibration causes nozzles to loosen or burst
Preventive measures: Install hydraulic buffers or slow-closing check valves, and use variable frequency control for water pump start and stop (to avoid sudden pressure changes)
Typical errors:
Wrong nozzle direction (should be downward, not sideways or upward)
Use incompatible sealing tape (such as ordinary raw tape)
Specification requirements:
According to NFPA 13 standard, the nozzle thread must be sealed with Teflon tape (thickness ≤ 0.2mm)
Preventive measures: Use a torque wrench to tighten after installation (standard value: 20-30N·m), and entrust a third party to conduct air tightness test (0.5bar pressure for 30 minutes)
Close the regional water supply valve (do not touch the main valve of the fire pump!)
Start the drainage system (to avoid the spread of accumulated water)
Cover equipment: Protect precision instruments with waterproof cloth
Document rescue: Prioritize the transfer of paper documents to a dry area
Replace all triggered nozzles (not reusable)
Check the pipeline: eliminate secondary risks caused by water hammer or blockage
Measures |
Frequency of implementation |
Testing tools |
Mechanical protection inspection of sprinkler heads |
Monthly |
Visual inspection + flashlight |
Pipeline pressure fluctuation record |
Real-time |
Pressure sensor + data logger |
Special inspection of sprinkler heads in corrosive environments |
Quarterly |
HD endoscope |
Full-function system test |
Yearly |
NFPA 25 standard test process |
Possible reasons:
Pipeline blockage: sediment and rust deposition lead to water flow restriction.
Valve closed: misoperation or valve failure.
Water pump failure: motor damage or power supply problem.
Insufficient water pressure: municipal water supply pressure fluctuation or pipe network leakage.
Solution:
Check valve status: make sure the main valve and partition valve are fully open.
Test water pressure: use a pressure gauge to detect the pipe network pressure (normal ≥0.5MPa).
Flush the pipeline: remove the end water test device and flush until the water is clear.
Possible reasons:
Mechanical damage: decoration collision or forklift hits the sprinkler head.
High temperature mis-triggering: high temperature sprinklers are not used in kitchens and boiler rooms (ordinary sprinklers are triggered at 68℃).
Corrosion and aging: acidic environment causes glass tubes to break.
Solution:
Replace sprinkler head: use a new sprinkler head of the same specification (triggered sprinkler heads cannot be reused).
Install protective cover: Install metal protective nets in high-risk areas (such as warehouses).
Possible reasons:
Seal failure: O-ring aging or loose thread seal.
Pipeline rust and perforation: Long-term humid environment causes metal pipes to rust.
Frozen cracks: Pipes are not emptied in winter, and water freezes and expands and cracks.
Solution:
Replace seals: Use corrosion-resistant fluororubber seals.
Repair pipelines: Epoxy resin to seal leaks or replace rusted pipe sections.
Antifreeze measures: Install electric heating cables or switch to dry systems in cold areas.
Possible reasons:
Power failure: power failure, fuse blown.
Control cabinet failure: relay damage or PLC program error.
Mechanical jam: impeller is stuck by foreign objects or bearing damage.
Solution:
Check the power supply: Use a multimeter to test the voltage (380V±10%).
Manual cranking: Disconnect the power supply and manually turn the pump shaft to confirm flexibility.
Sprinkler function test
Tools: Sprinkler test pliers (avoid direct heating or impact).
Standard: The temperature of the glass tube color code must match the environment.
Pipeline network pressure test
Steps:
Close the main valve and connect the pressure test pump.
Pressure to 1.5 times the working pressure (such as 1.2MPa), maintain the pressure for 30 minutes, and the pressure drop is ≤0.01MPa to pass.
Alarm valve group detection
Key inspection:
Whether the hydraulic alarm rings (water flow rate ≥1m/s during the test).
Whether the pressure switch signal can link the fire pump.